Okada vm500 Cnc Mill

Warnings

This machine is a very useful, very fun piece of equipment, and it's understandable that you'd be excited to jump right in, but first, The Fun Police have an important safety announcement.

This machine can severely injured, maime, and yes, even kill you.

DO wear appropriate PPE, in this case safety glasses/goggles are the more important ones, as there are no guards to stop objects leaving the work area at speed.

DO NOT put any body part or clothing near live tooling, as the potential for injury is severe.

DO NOT wear loose clothes, or have your hair loose if it is longer, as loose items may get wrapped around live tooling.

DO be aware that this machine has automatic operation, and the force it exerts is crushing, keep all body parts clear during operation.

DO NOT leave machine unattended while powered on, or in automatic operation. Things can go wrong, if you're not there to stop them it can damage your job, or worse, the machine. And only trained members may operate this machine, after proper induction, leaving it on unattended may invite a non-inducted member or guest's attention, and injury or damage may occur.

People

  1. Sven, Svenska (current keyholder)
  2. Sven (the other one, has a key too)
  3. James (pelrun)

Documentation

The original hardware documentation is currently stored in Google Drive: https://drive.google.com/drive/folders/0BwhYzQ4Hb8eSY3FQUU5VT0tPam8?usp=sharing

Maintenance

Oils

Grease

Honing Bed

Air Filters

Work Area

Spindle

Tool Changer

Procedures

Start-Up

  1. Turn on the switch on the cabinet door on the right hand side of the machine.
  2. Press the green button on the top-left of the control panel
  3. Twist the E-Stop button to disable it.
    1. If you get a 401 SERVO error at this point then the machine was not shut down properly, and you will need one of us to fix it. Do NOT try to fix it yourself.
  4. Set the mode dial to “Zero Return”
    1. Select an axis on the axis dial. (always start with Z first!)
    2. Hold “+”. THE AXIS WILL MOVE. Keep holding until the axis stops moving and the zero light for the axis turns on.
    3. Repeat the above step for each axis.
    4. All three axes should have their zero lights lit when complete.

Shut-Down

  1. MOVE THE Z AXIS WELL OFF THE ZERO POSITION. This is important!
    1. The machine will not correctly re-start if the axis is all the way up.
  2. Put the top row of switches all in the down position, except for MANUAL ABSO. up and COOLANT off.
  3. Set the mode dial to “Zero Return”
  4. Set the axis dial to “Z”
  5. Set feed rate override to 100%
  6. Set rapid travel override to Low
  7. Press the E-Stop button.
  8. Press the red button at the top-left of the control panel.
  9. Turn off the switch on the cabinet door on the right hand side of the machine.

User Coordinate Setting

Tool Offset Setting

Software

Fusion 360 is the only software available to generate GCode for the machine. You can download it here for free: http://www.autodesk.com/products/fusion-360/overview

Currently we have a custom post processor for it that integrates with Fusion 360. Further all the available tools are stored in a tool library with corresponding feeds and speeds for different materials.