Aliases | 1220 Linisher |
Other References | |
Official Maintainer | Ben Jackson |
Machine is working as expected.
This machine requires induction to use.
Book an induction on Eventbrite.
https://www.eventbrite.com/cc/metalshop-inductions-804979
Required | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. | |
Required | Enclosed shoes are required, no open sandals, thongs etc | |
Required | Restrain hair while operating machine | |
Prohibited | Loose clothing and jewellery not to be worn while operating this machine. |
Recommended | We recommend hearing protection. | |
Recommended | We recommend the use of a respirator | |
Warning | Entanglement hazard present while wearing gloves. | |
Maintenance | Disconnect power to the machine before performing maintenance, including wheel changes |
Name | Value |
---|---|
Motor Power | 1.1KW |
Belt size | 1220mm x 50mm |
Date | Description | Workaround | Proposed Remediation |
---|---|---|---|
Date | Modified By | Description | Remediation | Cost |
---|---|---|---|---|
Image | Category | Accessory Name & Notes | Location | Buy from |
---|---|---|---|---|
Image | Category | Accessory Name & Notes | Location | Buy from |
---|---|---|---|---|
Linishing Belt | 1220mm x 50mm Linishing Belt | Various Resellers. EG |
Interval | Task |
---|---|
6 Months | Inspect machine for major wear or damage. |
Task / Action | Executive | Cause Leader Cause Team | Named Maintainer | Trainers | Cause | Membership | Implementer |
---|---|---|---|---|---|---|---|
Modification and Repairs | - | AC | C | I | I | I | R |
Induction changes | C | RACI | RC | I | I | I | R |
6 Month Maintenance | - | RCI | RAC | - | I | - | R |
Replace Belt | - | - | - | - | - | - | RA |
Ref / ID | Pre-Mitigation | Mitigations / Warnings / Remedies | Post Mitigation | ||||||
---|---|---|---|---|---|---|---|---|---|
Risk | Risk Severity | Risk Likelyhood | Risk Level | Risk Severity | Risk Likelyhood | Risk Level | Acceptable to Proceed | ||
0001 | Death | Severe | Possible | 15 | Induction to train users in correct usage. | 0001 | Death | Severe | Possible |
0002 | Electric Shock | Major | Unlikely | 8 | Induction to train users in correct usage. Ensure power cables are properly connected and off the floor. Cables are tested and tagged and inspected for damage. | 0002 | Electric Shock | Major | Unlikely |
0003 | Noise | Moderate | Likely | 12 | Train users to wear hearing protection. | 0003 | Noise | Moderate | Likely |
0004 | Tripping Hazard | Moderate | Possible | 9 | Train users to maintain a clean working area. Keep all cables off the ground and secured out of the way. | 0004 | Tripping Hazard | Moderate | Possible |
0005 | Insufficient Lighting | Minor | Possible | 6 | Turn on shop lights. Open metal-shop doors for natural lighting. | 0005 | Insufficient Lighting | Minor | Possible |
0006 | Entanglement | Major | Possible | 12 | Induction to train users in correct usage. Remove any possible entanglement items such as long sleeves, gloves, watches, jewellery, etc. Tie back long hair. | 0006 | Entanglement | Major | Possible |
0007 | Impact Injury | Major | Possible | 12 | Induction to train users in correct usage. Train users in correct use of the chuck/fixture plate as per the induction. Train users in chuck key discipline (never leave the chuck key in while performing another task). Train users to remove the chuck key before engaging the spindle motor. Train users in appropriate use of tailstock support. Require use of appropriate PPE. | 0007 | Impact Injury | Major | Possible |
0008 | Laceration/Dismemberment | Major | Possible | 12 | Induction to train users in correct usage. Train users to keep clear of the cutting tool and the part. Require that the cutting tool is securely fixed (in the quick change tool-post or tail-stock). Require use of appropriate PPE. | 0008 | Laceration/Dismemberment | Major | Possible |
0009 | Burn from workpiece | Moderate | Possible | 9 | Induction to train users in correct usage. Allow parts to cool after cutting. Train users to ensure adequate coolant is used. Require assessing workpiece temperature before handling. | 0009 | Burn from workpiece | Moderate | Possible |
0010 | Dust Inhalation - Low-hazard materials | Moderate | Likely | 12 | Induction to train users in correct usage. Require use of appropriate PPE. | 0010 | Dust Inhalation - Low-hazard materials | Moderate | Likely |
0011 | Dust Inhalation - Hazardous materials | Major | Likely | 16 | Induction to train users in correct usage. Restrict allowed grinding materals. | 0011 | Dust Inhalation - Hazardous materials | Major | Likely |
Ref / ID | Decision Details | Impact | Proposed Date | Proposed By | Status | Approved By | Date | Resulting Actions and Comments |
---|---|---|---|---|---|---|---|---|