| Aliases | “The YAG”, “pewpewpew”, “thiccasaurus”, “Metal Laser Cutter” |
| Other References | |
| Official Maintainer | Joshua Hogendorn |
Historical: HSBNE no longer has this machine.
This machine requires induction.
Contact the machine maintainer or metalshop team leader about using this machine. A formal induction process is currently being developed but we are still happy to make the machine accessible with training on an ad-hoc basis.
DRAFT
Before use, you must ensure that the optics are aligned. See the section below on how to do this.
To align the optics:
It's common for debris to accumulate in the optics. To clean the optics:
| Required | | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. |
| Required | | Enclosed shoes are required, no open sandals, thongs etc |
| Recommended | | Wear gloves when handling sharp materials. |
| Maintenance | | Disconnect power to the machine before performing maintenance |
| Name | Value |
|---|---|
| Type of Laser | nd:YAG |
| Maximum Material Thickness |
Steel - 6mm |
| Bed Size | 2300mm x 1500mm |
| Laser Power | 850W |
| Voltage Range | 200V-650V |
| Frequency Range | 50-500Hz |
| Cutting Speed Range | 0-100mm/min |
| Reposition Accuracy | <0.05mm/m |
| Date | Description | Workaround | Proposed Remediation |
|---|---|---|---|
| 01/01/2020 | PLACEHOLDER Describe the problem | PLACEHOLDER Describe the workaround currently in place | Placeholder Describe a proposed fix or solution |
| Date | Modified By | Description | Remediation | Cost |
|---|---|---|---|---|
| 05/10/2020 | Eris | Removed HDD from computer | Replaced HDD in computer, copy is now in laptop box in server room. | You owe me a 1Tb mechanical HDD at some stage. |
| 01/01/2020 | PLACEHOLDER NAME | PLACEHOLDER Describe what happened | PLACEHOLDER Describe how it was fixed or modified | PLACEHOLDER document the cost of the change |
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of accessory | PLACEHOLDER Accessory Name PLACEHOLDER Description and usage notes for accessory | PLACEHOLDER Describe location of accessory | PLACEHOLDER Link to where it was bought from |
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| Image | Optics | Xenon Lamp The lamps that excite the crystal | - | Email Manufacturer, $100USDea |
| Image | Optics | Full/Half Reflect Lense - | - | Email Manufacturer, $20USDea |
| Image | Optics | Beam Extender - | - | Email Manufacturer, $120USDea |
| Image | Optics | Protect Lense - | - | Email Manufacturer, $30USDea |
| Image | Optics | YAG Crystal Rod - | - | Email Manufacturer, $3000USDea |
| Interval | Task |
|---|---|
| PLACEHOLDER Pick one: Daily/Weekly/Monthly/Quarterly/Biannual/Annual | PLACEHOLDER Description of maintenance task and any relevant parameters |
NOTES BEFORE:
PLACEHOLDER A RACI is an important documentation process to let people know what ACTIONS can happen, and who needs to be Responsible, Accountable, Consulted and Informed for each ACTION. Delete this line.
| Task / Action | Executive | Cause Leader Cause Team | Named Maintainer | Trainers | Cause | Membership | Implementer |
|---|---|---|---|---|---|---|---|
| Modification and Repairs | - | AC | C | I | I | I | R |
| Induction changes | C | RACI | RC | I | I | I | R |
PLACEHOLDER: Risk assessment is important to ensure we are making tools available to members in a responsible fashion. Please make every effort to do a reasonable risk assessment. If there is a safety incident with the tool, please redo a risk assessment and add it to the table.
| Ref / ID | Pre-Mitigation | Mitigations / Warnings / Remedies | Post Mitigation | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Risk | Risk Severity | Risk Likelyhood | Risk Level | Risk Severity | Risk Likelyhood | Risk Level | Acceptable to Proceed | ||
| 0001 | Death | Severe | Possible | 15 | Induction to train users in correct usage. | Severe | Very Unlikely | 5 | Yes |
| 0002 | Electric Shock | Major | Unlikely | 8 | Induction to train users in correct usage. Ensure power cables are properly connected and off the floor. Cables are tested and tagged and inspected for damage. | Minor | Very Unlikely | 2 | Yes |
| 0003 | Noise | Moderate | Likely | 12 | Train users to wear hearing protection. | Insignificant | Unlikely | 2 | Yes |
| 0004 | Tripping Hazard | Moderate | Possible | 9 | Train users to maintain a clean working area. Keep all cables off the ground and secured out of the way. | Insignificant | Unlikely | 2 | Yes |
| 0005 | Insufficient Lighting | Minor | Possible | 6 | Turn on shop lights. Open metal-shop doors for natural lighting. | Insignificant | Unlikely | 2 | Yes |
| 0006 | Burn from workpiece | Moderate | Possible | 9 | Induction to train users in correct usage. Allow parts to cool after cutting. Train users to ensure adequate coolant is used. Require assessing workpiece temperature before handling. | Insignificant | Unlikely | 2 | Yes |
| 0007 | Eye damage / Blinding | Major | Possible | 12 | Induction to train users in correct usage. Require use to wear specifig YAG safety glasses. Warnings to other occupants of the metal-shop. Proper fitment of shields around laser. | Minor | Unlikely | 4 | Yes |
| 0008 | Fire | Major | Unlikely | 8 | Induction to train users in correct usage. Use of approved material for cutting. Use of approved settings for laser power and speed. | Minor | Unlikely | 4 | Yes |
| 0009 | Inhaliation of Fumes | Moderate | Possible | 9 | Induction to train users in correct usage. Open metal-shop door to allow ventilation. Require the use of the YAG's fume extraction system. Train users to use the appropriate type and volume of coolant. Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes |
| 0010 | Crushing | Severe | Unlikely | 10 | Induction to train users in correct usage. Require users to keep clear of moving parts. | Minor | Unlikely | 4 | Yes |
| Ref / ID | Decision Details | Impact | Proposed Date | Proposed By | Status | Approved By | Date | Resulting Actions and Comments |
|---|---|---|---|---|---|---|---|---|
| 0001 | Decided to purchase | Brings the laser onsite | 18/08/20 | JH | Approved | Membership | 18/08/20 | We bought the laser for $20,000 |