KAISHAN OX15T AIR COMPRESSOR AND DRYER

Compressor Scroll Ganey OX-15-8 Receiver Mounted with Dryer & Pre Filter

OX-15-8 acoustically housed scroll compressor complete with aftercooler and controls ready to install. Capacity 2.40 m3/min (84 cfm) @ 8 barg. Drive motor 15kW

Aliases Air compressor
Other References
Official Maintainer HSBNE Executive. Individual Maintainer applications welcome

Working

Machine is working as expected.

This machine does not require induction to use.

Do not change settings on front panel without approval

Do not change settings without approval from exec.

Read the manual.

Only use e-stop in emergency.

Maintenance should be done by the supplier.

Drier must be switched on first before operation of air tools.

Oil level only to be measured with machine at rest

Air dryer drains every 5 mins through clear tube. Tube exits from back of dryer

Normal temp 80-90 deg.

Compressor and tank pressures may be different. Compressor needs 4 bars to run

Only 1 motor will run at low loads. Motors switch after 6ish hours

  • Loud noise = bad
  • Dirty oil = bad
  • Low oil = bad
Recommended We recommend hearing protection.

Compressor

Name Value
Dimensions 305mm x 1600 mm x 270 mm
Capacity 2.40 m3/min (84 cfm) @ 8 barg.
Drive motor 15kW (2 x 7.5kW)
. .
. .

Dryer

Name Value
Attribute A 305mm
Attribute B 1600 mm x 270 mm
Attribute C 3.0 hp

Reciever Tank

Name Value
Manufactured by Zhehian Kaishan pressure vessels co
Manufactured for Southern Cross Compressors Australia
Shell 600mm Dia x 1520mm Len
Nominal Thiccness 6mm
Tested pressure 2002 kPa
Designed Nov 2013
Construction Apr 2021

Oil/Air separator

Name Value
Manufactured by Zhehian Kaishan pressure vessels co
Manufactured for Southern Cross Compressors Australia
Design pressure 1210 kPa
Design temp 150c
Design life 87600 hrs (10y)

Controller

Controller Controller wider

The controller appears to be a MAM-860 or very similar. There's a manual for it on a Senator screw compressor here.

It seems that we can add a remote switch for start/stop functions by adding a NO switch between terminals 4 & 6.

Connect a normally open, non-latching, single pole, push button switch between terminals 4 and 6 using a single twisted-pair, screened data or instrumentation cable. Connect one end only of the screen to earthing terminal 8. The circuit voltage and current are 25 V DC and 20 mA, respectively.

Pressing and holding the remote control switch for two seconds has the same functionality as pressing either the controller’s Start button (if the unit is shut down) or Stop button (if the unit is running). The remote control switch must be released (i.e. opened) and then pushed (i.e. closed) again for two seconds in order to cycle the unit to the next start or stop command.

PLACEHOLDER: Please copy the two WRAP blocks below for each file you upload relevant to this machine. This should be the manual at a minimum. Delete this line.

PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.

Manufacturer

  • Kaishan Australia
  • 134-140 Atlantic Drive, Keysborough, Victoria. 3173. Australia.
  • Phone: 03 8769 2800

Reseller

  • Mr. Ankit Namjoshi
  • Kaishan QLD
  • 1460 Boundary Road, Wacol. QLD 4076
  • M 0488 396 366

Known Identical Models

  • Links to other machines that are a rebrand or similar
Date Description Workaround Proposed Remediation
01/01/2020 PLACEHOLDER Describe the problem PLACEHOLDER Describe the workaround currently in place Placeholder Describe a proposed fix or solution
Date Modified By Description Remediation Cost
5/11/2021 COMMISSIONING Commissioning performed by Kaishan Technician Verified operational Included in purchase
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of accessory PLACEHOLDER Accessory Name
PLACEHOLDER Description and usage notes for accessory
PLACEHOLDER Describe location of accessory PLACEHOLDER Link to where it was bought from
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of consumable PLACEHOLDER Consumable Name
PLACEHOLDER Consumable description and usage
PLACEHOLDER Description of where the consumable is stored PLACEHOLDER Link to where it can be bought
Interval Task
PLACEHOLDER Pick one: Daily/Weekly/Monthly/Quarterly/Biannual/Annual PLACEHOLDER Description of maintenance task and any relevant parameters

PLACEHOLDER A RACI is an important documentation process to let people know what ACTIONS can happen, and who needs to be Responsible, Accountable, Consulted and Informed for each ACTION. Delete this line.

Task / Action Executive Cause Leader
Cause Team
Named Maintainer Trainers Cause Membership Implementer
Modification and Repairs - AC C I I I R
Induction changes C RACI RC I I I R

PLACEHOLDER: Risk assessment is important to ensure we are making tools available to members in a responsible fashion. Please make every effort to do a reasonable risk assessment. If there is a safety incident with the tool, please redo a risk assessment and add it to the table.

Ref / ID Pre-Mitigation Mitigations / Warnings / Remedies Post Mitigation
Risk Risk Severity Risk Likelyhood Risk Level Risk Severity Risk Likelyhood Risk Level Acceptable to Proceed
0001 PLACEHOLDER DEATH Intolerable Probable 11 PLACEHOLDER Induction to train users in correct usage Low Improbable 1

PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.

Ref / ID Decision Details Impact Proposed Date Proposed By Status Approved By Date Resulting Actions and Comments
0000 Example decision Provides an example 08/08/20 JH Approved JH 08/08/20 A line was put in the register
  • tools/infrastructure/air_compressor_kaishan
  • Last modified: 4 weeks ago
  • by antifoo