KAISHAN OX15T AIR COMPRESSOR AND DRYER
Compressor Scroll Ganey OX-15-8 Receiver Mounted with Dryer & Pre Filter
OX-15-8 acoustically housed scroll compressor complete with aftercooler and controls ready to install. Capacity 2.40 m3/min (84 cfm) @ 8 barg. Drive motor 15kW
| Aliases | Air compressor |
| Other References |
| Official Maintainer | HSBNE Executive. Individual Maintainer applications welcome |
Current Status
Working
Machine is working as expected.
Usage
This machine does not require induction to use.
Do not change settings on front panel without approval
Guidelines
Do not change settings without approval from exec.
Read the manual.
Only use e-stop in emergency.
Maintenance should be done by the supplier.
Drier must be switched on first before operation of air tools.
Oil level only to be measured with machine at rest
Air dryer drains every 5 mins through clear tube. Tube exits from back of dryer
Normal temp 80-90 deg.
Compressor and tank pressures may be different. Compressor needs 4 bars to run
Only 1 motor will run at low loads. Motors switch after 6ish hours
- Loud noise = bad
- Dirty oil = bad
- Low oil = bad
Recommended PPE
| Recommended |  | We recommend hearing protection. |
Machine Specifications
Compressor
| Name | Value |
|---|---|
| Dimensions | 305mm x 1600 mm x 270 mm |
| Capacity | 2.40 m3/min (84 cfm) @ 8 barg. |
| Drive motor | 15kW (2 x 7.5kW) |
| . | . |
| . | . |
Dryer
| Name | Value |
|---|---|
| Attribute A | 305mm |
| Attribute B | 1600 mm x 270 mm |
| Attribute C | 3.0 hp |
Reciever Tank
| Name | Value |
|---|---|
| Manufactured by | Zhehian Kaishan pressure vessels co |
| Manufactured for | Southern Cross Compressors Australia |
| Shell | 600mm Dia x 1520mm Len |
| Nominal Thiccness | 6mm |
| Tested pressure | 2002 kPa |
| Designed | Nov 2013 |
| Construction | Apr 2021 |
Oil/Air separator
| Name | Value |
|---|---|
| Manufactured by | Zhehian Kaishan pressure vessels co |
| Manufactured for | Southern Cross Compressors Australia |
| Design pressure | 1210 kPa |
| Design temp | 150c |
| Design life | 87600 hrs (10y) |
Controller
The controller appears to be a MAM-860 or very similar. There's a manual for it on a Senator screw compressor here.
It seems that we can add a remote switch for start/stop functions by adding a NO switch between terminals 4 & 6.
Connect a normally open, non-latching, single pole, push button switch between terminals 4 and 6 using a single twisted-pair, screened data or instrumentation cable. Connect one end only of the screen to earthing terminal 8. The circuit voltage and current are 25 V DC and 20 mA, respectively.
Pressing and holding the remote control switch for two seconds has the same functionality as pressing either the controller’s Start button (if the unit is shut down) or Stop button (if the unit is running). The remote control switch must be released (i.e. opened) and then pushed (i.e. closed) again for two seconds in order to cycle the unit to the next start or stop command.
Documents
PLACEHOLDER: Please copy the two WRAP blocks below for each file you upload relevant to this machine. This should be the manual at a minimum. Delete this line.
Manufacturer
PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.
Manufacturer
- Kaishan Australia
- 134-140 Atlantic Drive, Keysborough, Victoria. 3173. Australia.
- Phone: 03 8769 2800
Reseller
- Mr. Ankit Namjoshi
- Kaishan QLD
- 1460 Boundary Road, Wacol. QLD 4076
- M 0488 396 366
Known Identical Models
- Links to other machines that are a rebrand or similar
Known Issues
| Date | Description | Workaround | Proposed Remediation |
|---|---|---|---|
| 01/01/2020 | PLACEHOLDER Describe the problem | PLACEHOLDER Describe the workaround currently in place | Placeholder Describe a proposed fix or solution |
Modifications / Repair History
| Date | Modified By | Description | Remediation | Cost |
|---|---|---|---|---|
| 5/11/2021 | COMMISSIONING | Commissioning performed by Kaishan Technician | Verified operational | Included in purchase |
Accessories
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of accessory | PLACEHOLDER Accessory Name PLACEHOLDER Description and usage notes for accessory | PLACEHOLDER Describe location of accessory | PLACEHOLDER Link to where it was bought from |
Consumables & Running Costs
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of consumable | PLACEHOLDER Consumable Name PLACEHOLDER Consumable description and usage | PLACEHOLDER Description of where the consumable is stored | PLACEHOLDER Link to where it can be bought |
Maintenance
| Interval | Task |
|---|---|
| PLACEHOLDER Pick one: Daily/Weekly/Monthly/Quarterly/Biannual/Annual | PLACEHOLDER Description of maintenance task and any relevant parameters |
RACI
PLACEHOLDER A RACI is an important documentation process to let people know what ACTIONS can happen, and who needs to be Responsible, Accountable, Consulted and Informed for each ACTION. Delete this line.
| Task / Action | Executive | Cause Leader Cause Team | Named Maintainer | Trainers | Cause | Membership | Implementer |
|---|---|---|---|---|---|---|---|
| Modification and Repairs | - | AC | C | I | I | I | R |
| Induction changes | C | RACI | RC | I | I | I | R |
Risk Matrix and Mitigation
PLACEHOLDER: Risk assessment is important to ensure we are making tools available to members in a responsible fashion. Please make every effort to do a reasonable risk assessment. If there is a safety incident with the tool, please redo a risk assessment and add it to the table.
| Ref / ID | Pre-Mitigation | Mitigations / Warnings / Remedies | Post Mitigation | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Risk | Risk Severity | Risk Likelyhood | Risk Level | Risk Severity | Risk Likelyhood | Risk Level | Acceptable to Proceed | ||
| 0001 | PLACEHOLDER DEATH | Intolerable | Probable | 11 | PLACEHOLDER Induction to train users in correct usage | Low | Improbable | 1 | |
Decision Register
PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.
| Ref / ID | Decision Details | Impact | Proposed Date | Proposed By | Status | Approved By | Date | Resulting Actions and Comments |
|---|---|---|---|---|---|---|---|---|
| 0000 | Example decision | Provides an example | 08/08/20 | JH | Approved | JH | 08/08/20 | A line was put in the register |
- tools/infrastructure/air_compressor_kaishan
- Last modified: 3 years ago
- by
antifoo