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tools:metalshop:3axismill [2021/01/01 22:29] ryan6338 |
tools:metalshop:3axismill [2023/07/19 08:11] (current) capella_ben [Current Status] |
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| <WRAP column twothirds> | <WRAP column twothirds> | ||
| ====== Mill, Turret - Pacific FTV-2S ====== | ====== Mill, Turret - Pacific FTV-2S ====== | ||
| - | | Aliases | Manual Mill | | + | | Aliases | Manual Mill | |
| - | | Other References |<WRAP> | + | | Other References | <WRAP> //[[https://snipe.hsbne.org/|Asset Register]]// //[[https://xero.com/|Xero Asset]]// //[[https://portal.hsbne.org/|Portal]]// [[https://forum.hsbne.org/c/cause-effect/metalworking/13| Metalworking Forum]] </WRAP> | |
| - | //[[https://snipe.hsbne.org/|Asset Register]]// | + | | Official Maintainer | Phil Juric | |
| - | + | ||
| - | //[[https://xero.com/|Xero Asset]]// | + | |
| - | + | ||
| - | //[[https://portal.hsbne.org/|Portal]]// | + | |
| - | + | ||
| - | [[https://forum.hsbne.org/search?q=table%20saw|Forum Posts]] | + | |
| - | + | ||
| - | </WRAP>| | + | |
| - | | Official Maintainer | | | + | |
| </WRAP> | </WRAP> | ||
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| ===== Current Status ===== | ===== Current Status ===== | ||
| - | <WRAP safety half round> | ||
| - | === Working === | ||
| - | Machine is working as expected. | + | |
| + | /*<WRAP safety half round> | ||
| + | === Working === | ||
| + | </WRAP>*/ | ||
| + | /*<WRAP warning half round> | ||
| + | === Usable === | ||
| + | Machine has some issue but is usable. please provide summary here | ||
| + | </WRAP>*/ | ||
| + | <WRAP danger half round> | ||
| + | === Out of Order === | ||
| + | Machine is non functional. The Y-Axis lead screw is broken. Repairs are underway. | ||
| </WRAP> | </WRAP> | ||
| + | |||
| + | |||
| + | |||
| ===== Usage ===== | ===== Usage ===== | ||
| Line 32: | Line 34: | ||
| </WRAP> | </WRAP> | ||
| - | Request an induction in the metalshop channel on the HSBNE discord server, or create a post in the metalworking section of the forums. Inductions typically run on Tuesday nights, but alternative times can be arranged upon request. | + | Book an induction in Eventbrite. \\ [[https://www.eventbrite.com/cc/metalshop-inductions-804979]] |
| + | |||
| + | How fast should I be cutting? The [[https://zero-divide.net/fswizard|Speeds and Feeds Wizard]] can give you the answer. | ||
| + | |||
| + | <WRAP quarter round tip> | ||
| + | [[howto:clean_up_coolant_spils_in_the_metalshop|How to Clean Up Coolant Spills in the Metalshop]] | ||
| + | </WRAP> | ||
| + | |||
| + | ===== Learning ===== | ||
| + | Recommended learning resources: | ||
| + | * [[https://www.youtube.com/watch?v=FyuG-B95PQs&list=PLY67-4BrEae9m8v20LNARIRl9Pd9bdFRZ|Blondihacks Mill Skills YouTube Series]] | ||
| + | * [[https://www.youtube.com/watch?v=wiz0ID4OjV0|Mill Overview]] - This is an overview of all the components of a mill very similar to ours. This starts at the 2:44 mark. | ||
| ==== Personal Protective Equipment ==== | ==== Personal Protective Equipment ==== | ||
| <WRAP half column> | <WRAP half column> | ||
| - | | Required | {{:resources:ppe-weargoggle.gif?nolink&100|}} | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. | | + | | Required | {{ :resources:ppe-wearsafetyglasses.gif?nolink&100 |}} | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. | |
| - | | Required | {{:resources:ppe-wearenclosedshoes.gif?nolink&100|}} | Enclosed shoes are required, no open sandals, thongs etc | | + | | Required | {{ :resources:ppe-wearenclosedshoes.gif?nolink&100 |}} | Enclosed shoes are required, no open sandals, thongs etc | |
| - | | Recommended | {{:resources:ppe-wearearprotection.gif?nolink&100|}} | We recommend hearing protection. | | + | | Required | {{ :resources:ppe-hair.gif?nolink&100 |}} | Restrain hair while operating machine | |
| + | | Prohibited | {{ :resources:prohibition_loose_clothing_and_jewellery_prohibited.jpg?nolink&100 |}} | Loose clothing and jewellery not to be worn while operating this machine. | | ||
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | | Warning | {{:resources:ppe-wearhandprotection.gif?nolink&100|}} | Entanglement hazard present while wearing gloves. | | + | | Recommended | {{ :resources:ppe-wearearprotection.gif?nolink&100 |}} | We recommend hearing protection. | |
| - | | Maintenance | {{:resources:ppe-disconnect.gif?nolink&100|}} | Disconnect power to the machine before performing maintenance, including wheel changes | | + | | Warning | {{ :resources:ppe-wearhandprotection.gif?nolink&100 |}} | Entanglement hazard present while wearing gloves. | |
| + | | Maintenance | {{ :resources:ppe-disconnect.gif?nolink&100 |}} | Disconnect power to the machine before performing maintenance, including wheel changes | | ||
| </WRAP> | </WRAP> | ||
| <WRAP clearall></WRAP> | <WRAP clearall></WRAP> | ||
| Line 56: | Line 71: | ||
| ===== Documents ===== | ===== Documents ===== | ||
| + | <WRAP center round download third left> | ||
| + | {{ :tools:metalshop:pacific-ftv-2-manual.pdf |}} | ||
| + | </WRAP> | ||
| - | PLACEHOLDER: Please copy the two WRAP blocks below for each file you upload relevant to this machine. This should be the manual at a minimum. Delete this line. | ||
| - | |||
| <WRAP center round download third left> | <WRAP center round download third left> | ||
| - | {{ :tools:woodshop:ps-12_manual.pdf | Manual }} | + | {{ :tools:metalshop:mill_dro_manual.pdf |}} |
| </WRAP> | </WRAP> | ||
| + | |||
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| ===== Manufacturer ===== | ===== Manufacturer ===== | ||
| - | PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line. | ||
| === Manufacturer === | === Manufacturer === | ||
| - | * E sales@example.com | + | * The Pacific Mill is a renamed Lagun |
| - | * P 00 0000 0000 | + | * [[https://lagun.com]] |
| - | * [[https://www.example.com/]] | + | |
| - | + | ||
| - | === Reseller === | + | |
| - | + | ||
| - | * Mr. Re seller | + | |
| - | * Reseller Agencies | + | |
| - | * E sales@reseller.com | + | |
| - | * M 0000 000 000 | + | |
| === Known Identical Models === | === Known Identical Models === | ||
| - | * Links to other machines that are a rebrand or similar | + | * [[https://lagun.com/machines/lagun-ftv-2f/|Lagun FTV2F]] (newer version) |
| ===== Known Issues ===== | ===== Known Issues ===== | ||
| Line 132: | Line 140: | ||
| <WRAP column twothirds> | <WRAP column twothirds> | ||
| - | ^ Ref / ID ^ Pre-Mitigation |||^ Mitigations / Warnings / Remedies ^ Post Mitigation |||^ | + | ^ Ref / ID ^ Pre-Mitigation |||^ Mitigations / Warnings / Remedies ^ Post Mitigation |||| |
| - | ^ ::: ^ Risk ^ Risk Severity ^ Risk Likelyhood ^ Risk Level ^ ::: ^ Risk Severity ^ Risk Likelyhood ^ Risk Level ^ Acceptable to Proceed ^ | + | | ::: ^ Risk ^ Risk Severity ^ Risk Likelyhood ^ Risk Level | ::: ^ Risk Severity ^ Risk Likelyhood ^ Risk Level ^ Acceptable to Proceed ^ |
| - | | 0001 | PROJECTILE | Intolerable | Probable | 8 | Induction to train users in correct usage. \\ Require use of appropriate PPE. | Low | Possible | 2 | | + | | 0001 | Death | Severe | Possible | 15 | Induction to train users in correct usage. | Severe | Very Unlikely | 5 | Yes | |
| - | | 0002 | ENTANGLEMENT | Intolerable | Probable | 8 | Induction to train users in correct usage. \\ Discourage Glove Use | Low | Possible | 2 | | + | | 0002 | Electric Shock | Major | Unlikely | 8 | Induction to train users in correct usage.\\ Ensure power cables are properly connected and off the floor.\\ Cables are tested and tagged and inspected for damage. | Minor | Very Unlikely | 2 | Yes | |
| + | | 0003 | Noise | Moderate | Likely | 12 | Train users to wear hearing protection. | Insignificant | Unlikely | 2 | Yes | | ||
| + | | 0004 | Tripping Hazard | Moderate | Possible | 9 | Train users to maintain a clean working area.\\ Keep all cables off the ground and secured out of the way. | Insignificant | Unlikely | 2 | Yes | | ||
| + | | 0005 | Insufficient Lighting | Minor | Possible | 6 | Turn on shop lights.\\ Open metal-shop doors for natural lighting. | Insignificant | Unlikely | 2 | Yes | | ||
| + | | 0006 | Entanglement | Major | Possible | 12 | Induction to train users in correct usage.\\ Remove any possible entanglement items such as long sleeves, gloves, watches, jewellery, etc.\\ Tie back long hair. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0007 | Impact Injury | Major | Possible | 12 | Induction to train users in correct usage.\\ Train users in correct use of the chuck/fixture plate as per the induction.\\ Train users in chuck key discipline (never leave the chuck key in while performing another task).\\ Train users to remove the chuck key before engaging the spindle motor.\\ Train users in appropriate use of tailstock support.\\ Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0008 | Slip | Major | Possible | 12 | Induction to train users in correct usage.\\ Train users in correct use of coolant to avoid spilling on the floor. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0009 | Respiratory/Skin Irritation | Moderate | Unlikely | 6 | Induction to train users in correct usage.\\ Train users in the risks related to metalworking fluids. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0010 | Inhaliation of Fumes | Moderate | Possible | 9 | Induction to train users in correct usage.\\ Open metal-shop door to allow ventilation.\\ Fans are provided top assist in ventilation. \\ Train users to use the appropriate type and volume of coolant.\\ Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0011 | Laceration/Dismemberment | Major | Possible | 12 | Induction to train users in correct usage.\\ Train users to keep clear of the cutting tool and the part.\\ Require that the cutting tool is securely fixed (in the quick change tool-post or tail-stock).\\ Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes | | ||
| + | | 0012 | Burn from workpiece | Moderate | Possible | 9 | Induction to train users in correct usage.\\ Allow parts to cool after cutting.\\ Train users to ensure adequate coolant is used.\\ Require assessing workpiece temperature before handling. | Insignificant | Unlikely | 2 | Yes | | ||
| + | | 0013 | Crushing | Severe | Unlikely | 10 | Induction to train users in correct usage.\\ Require users to keep clear of moving parts. | Minor | Unlikely | 4 | Yes | | ||
| </WRAP> | </WRAP> | ||
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
- tools/metalshop/3axismill.1609504142
- Last modified: 3 years ago
- by
ryan6338