Mill, Turret - Pacific FTV-2S

Aliases Manual Mill
Other References
Official Maintainer Phil Juric

Working

Machine is working as expected.

This machine requires induction to use.

Book an induction in Eventbrite.
https://www.eventbrite.com/cc/metalshop-inductions-804979

Required Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine.
Required Enclosed shoes are required, no open sandals, thongs etc
Required Restrain hair while operating machine
Prohibited Loose clothing and jewellery not to be worn while operating this machine.
Recommended We recommend hearing protection.
Warning Entanglement hazard present while wearing gloves.
Maintenance Disconnect power to the machine before performing maintenance, including wheel changes

PLACEHOLDER: Please fill out this table with all relevant machine specifications. The manufacturers website usually gives a good list. Delete this line.

Name Value
Motor Power 3 Phase, 415V
Spindle Style ISO40, M16 Drawbar
Spindle Speed 50-4000RPM, Continuous

No documents are currently available for this machine.

PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.

Manufacturer

Reseller

  • Mr. Re seller
  • Reseller Agencies
  • E sales@reseller.com
  • M 0000 000 000

Known Identical Models

  • Links to other machines that are a rebrand or similar
Date Description Workaround Proposed Remediation
01/01/2020 PLACEHOLDER Describe the problem PLACEHOLDER Describe the workaround currently in place Placeholder Describe a proposed fix or solution
Date Modified By Description Remediation Cost
01/01/2020 PLACEHOLDER NAME PLACEHOLDER Describe what happened PLACEHOLDER Describe how it was fixed or modified PLACEHOLDER document the cost of the change
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of accessory PLACEHOLDER Accessory Name
PLACEHOLDER Description and usage notes for accessory
PLACEHOLDER Describe location of accessory PLACEHOLDER Link to where it was bought from
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of consumable PLACEHOLDER Consumable Name
PLACEHOLDER Consumable description and usage
PLACEHOLDER Description of where the consumable is stored PLACEHOLDER Link to where it can be bought
Interval Task
Daily Apply 'one-shot' oil
Check oil level in machine head.
Run gearbox through full speed range

Task / Action Executive Cause Leader
Cause Team
Named Maintainer Trainers Cause Membership Implementer
Modification and Repairs - AC C I I I R
Induction changes C RACI RC I I I R

PLACEHOLDER: Risk assessment is important to ensure we are making tools available to members in a responsible fashion. Please make every effort to do a reasonable risk assessment. If there is a safety incident with the tool, please redo a risk assessment and add it to the table.

Ref / ID Pre-Mitigation Mitigations / Warnings / Remedies Post Mitigation
Risk Risk Severity Risk Likelyhood Risk Level Risk Severity Risk Likelyhood Risk Level Acceptable to Proceed
0001 Death Severe Possible 15 Induction to train users in correct usage. Severe Very Unlikely 5 Yes
0002 Electric Shock Major Unlikely 8 Induction to train users in correct usage.
Ensure power cables are properly connected and off the floor.
Cables are tested and tagged and inspected for damage.
Minor Very Unlikely 2 Yes
0003 Noise Moderate Likely 12 Train users to wear hearing protection. Insignificant Unlikely 2 Yes
0004 Tripping Hazard Moderate Possible 9 Train users to maintain a clean working area.
Keep all cables off the ground and secured out of the way.
Insignificant Unlikely 2 Yes
0005 Insufficient Lighting Minor Possible 6 Turn on shop lights.
Open metal-shop doors for natural lighting.
Insignificant Unlikely 2 Yes
0006 Entanglement Major Possible 12 Induction to train users in correct usage.
Remove any possible entanglement items such as long sleeves, gloves, watches, jewellery, etc.
Tie back long hair.
Minor Unlikely 4 Yes
0007 Impact Injury Major Possible 12 Induction to train users in correct usage.
Train users in correct use of the chuck/fixture plate as per the induction.
Train users in chuck key discipline (never leave the chuck key in while performing another task).
Train users to remove the chuck key before engaging the spindle motor.
Train users in appropriate use of tailstock support.
Require use of appropriate PPE.
Minor Unlikely 4 Yes
0008 Slip Major Possible 12 Induction to train users in correct usage.
Train users in correct use of coolant to avoid spilling on the floor.
Minor Unlikely 4 Yes
0009 Respiratory/Skin Irritation Moderate Unlikely 6 Induction to train users in correct usage.
Train users in the risks related to metalworking fluids.
Minor Unlikely 4 Yes
0010 Inhaliation of Fumes Moderate Possible 9 Induction to train users in correct usage.
Open metal-shop door to allow ventilation.
Fans are provided top assist in ventilation.
Train users to use the appropriate type and volume of coolant.
Require use of appropriate PPE.
Minor Unlikely 4 Yes
0011 Laceration/Dismemberment Major Possible 12 Induction to train users in correct usage.
Train users to keep clear of the cutting tool and the part.
Require that the cutting tool is securely fixed (in the quick change tool-post or tail-stock).
Require use of appropriate PPE.
Minor Unlikely 4 Yes
0012 Burn from workpiece Moderate Possible 9 Induction to train users in correct usage.
Allow parts to cool after cutting.
Train users to ensure adequate coolant is used.
Require assessing workpiece temperature before handling.
Insignificant Unlikely 2 Yes
0013 Crushing Severe Unlikely 10 Induction to train users in correct usage.
Require users to keep clear of moving parts.
Minor Unlikely 4 Yes

PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.

Ref / ID Decision Details Impact Proposed Date Proposed By Status Approved By Date Resulting Actions and Comments
0000 Example decision Provides an example 08/08/20 JH Approved JH 08/08/20 A line was put in the register
  • tools/metalshop/3axismill
  • Last modified: 2 months ago
  • by capella_ben