Grinder, Universal - Repco Power
Table of Contents
| Aliases | Surface Grinder |
| Other References | |
| Official Maintainer | Ryan Marple |
Current Status
Out of Order
Machine was received in working order but requires additional features added for safety and dust reduction.
Expected Recommissioning Date: 31/03/2021 See https://forum.hsbne.org/t/surface-grinder-commissioning/3871 for progress
RYAN MARPLE 31/12/2020
Usage
This machine requires induction to use.
PLACEHOLDER: Please make a simple diagram using draw.io to show induction process. Delete this line.
PLACEHOLDER: Please document the steps required to go through induction. A summary paragraph and then an ordered list. Delete this line.
Induction process is doing this and that and then doing something or other.
- This
- That
- Something or other
Guidelines
PLACEHOLDER: This is where you can document the usage practices for the machine generally. If this section gets very long, then it should be part of a canvas course for induction. Don't document maintenance procedures here, please do that below in the maintenance section. Delete this line.
Personal Protective Equipment
| Required |  | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. |
| Required |  | Enclosed shoes are required, no open sandals, thongs etc |
| Required |  | Restrain hair while operating machine |
| Prohibited |  | Loose clothing and jewellery not to be worn while operating this machine. |
| Recommended |  | We recommend hearing protection. |
| Recommended |  | We recommend the use of a respirator |
| Warning |  | Entanglement hazard present while wearing gloves. |
| Maintenance |  | Disconnect power to the machine before performing maintenance, including wheel changes |
Machine Specifications
PLACEHOLDER: Please fill out this table with all relevant machine specifications. The manufacturers website usually gives a good list. Delete this line.
| Name | Value |
|---|---|
| Attribute A | 305mm |
| Attribute B | 1600 mm x 270 mm |
| Attribute C | 3.0 hp |
Documents
PLACEHOLDER: Please copy the two WRAP blocks below for each file you upload relevant to this machine. This should be the manual at a minimum. Delete this line.
Manufacturer
PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.
Manufacturer
- E sales@example.com
- P 00 0000 0000
Reseller
- Mr. Re seller
- Reseller Agencies
- E sales@reseller.com
- M 0000 000 000
Known Identical Models
- Links to other machines that are a rebrand or similar
Known Issues
| Date | Description | Workaround | Proposed Remediation |
|---|---|---|---|
| 01/01/2020 | PLACEHOLDER Describe the problem | PLACEHOLDER Describe the workaround currently in place | Placeholder Describe a proposed fix or solution |
Modifications / Repair History
| Date | Modified By | Description | Remediation | Cost |
|---|---|---|---|---|
| 01/01/2020 | PLACEHOLDER NAME | PLACEHOLDER Describe what happened | PLACEHOLDER Describe how it was fixed or modified | PLACEHOLDER document the cost of the change |
Accessories
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of accessory | PLACEHOLDER Accessory Name PLACEHOLDER Description and usage notes for accessory | PLACEHOLDER Describe location of accessory | PLACEHOLDER Link to where it was bought from |
Consumables & Running Costs
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of consumable | PLACEHOLDER Consumable Name PLACEHOLDER Consumable description and usage | PLACEHOLDER Description of where the consumable is stored | PLACEHOLDER Link to where it can be bought |
Maintenance
| Interval | Task |
|---|---|
| Every Use | Clean dust from machine |
| Monthly | Clean & re-oil ways Re-oil all zerk fittings |
RACI
| Task / Action | Executive | Cause Leader Cause Team | Named Maintainer | Trainers | Cause | Membership | Implementer |
|---|---|---|---|---|---|---|---|
| Modification and Repairs | - | AC | C | I | I | I | R |
| Induction changes | C | RACI | RC | I | I | I | R |
Risk Matrix and Mitigation
| Ref / ID | Pre-Mitigation | Mitigations / Warnings / Remedies | Post Mitigation | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Risk | Risk Severity | Risk Likelyhood | Risk Level | Risk Severity | Risk Likelyhood | Risk Level | Acceptable to Proceed | ||
| 0001 | PROJECTILE - WORKPIECE | Intolerable | Probable | 8 | PLACEHOLDER Induction to train users in correct usage. Provide side shields. | Low | Possible | 2 | |
| 0002 | PROJECTILE - GRINDING WHEEL SHATTERING | Intolerable | Probable | 8 | Induction to train users in correct usage. Provide wheel guards. | Low | Possible | 2 | |
| 0003 | DUST INHALATION - Low-hazard materials | Undesirable | Probable | 8 | Provide dust extraction & encourage respirator use. | Tolerable | Improbable | 4 | |
| 0004 | DUST INHALATION - Hazardous materials | Intolerable | Probable | 8 | Restrict allowed grinding materials | Undesirable | Improbable | 6 | |
Decision Register
PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.
| Ref / ID | Decision Details | Impact | Proposed Date | Proposed By | Status | Approved By | Date | Resulting Actions and Comments |
|---|---|---|---|---|---|---|---|---|
| 0000 | Example decision | Provides an example | 08/08/20 | JH | Approved | JH | 08/08/20 | A line was put in the register |
- tools/metalshop/repco_universal_grinder
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ryan6338