Grinder, Universal - Repco Power

Aliases Surface Grinder
Other References
Official Maintainer Ryan Marple

Out of Order

Machine was received in working order but requires additional features added for safety and dust reduction.

Expected Recommissioning Date: 31/03/2021 See https://forum.hsbne.org/t/surface-grinder-commissioning/3871 for progress

RYAN MARPLE 31/12/2020

This machine requires induction to use.

PLACEHOLDER: This is where you can document the usage practices for the machine generally. If this section gets very long, then it should be part of a canvas course for induction. Don't document maintenance procedures here, please do that below in the maintenance section. Delete this line.

Required Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine.
Required Enclosed shoes are required, no open sandals, thongs etc
Required Restrain hair while operating machine
Prohibited Loose clothing and jewellery not to be worn while operating this machine.
Recommended We recommend hearing protection.
Recommended We recommend the use of a respirator
Warning Entanglement hazard present while wearing gloves.
Maintenance Disconnect power to the machine before performing maintenance, including wheel changes

PLACEHOLDER: Please fill out this table with all relevant machine specifications. The manufacturers website usually gives a good list. Delete this line.

Name Value
Attribute A 305mm
Attribute B 1600 mm x 270 mm
Attribute C 3.0 hp

PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.

Manufacturer

Reseller

  • Mr. Re seller
  • Reseller Agencies
  • E sales@reseller.com
  • M 0000 000 000

Known Identical Models

  • Links to other machines that are a rebrand or similar
Date Description Workaround Proposed Remediation
01/01/2020 PLACEHOLDER Describe the problem PLACEHOLDER Describe the workaround currently in place Placeholder Describe a proposed fix or solution
Date Modified By Description Remediation Cost
01/01/2020 PLACEHOLDER NAME PLACEHOLDER Describe what happened PLACEHOLDER Describe how it was fixed or modified PLACEHOLDER document the cost of the change
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of accessory PLACEHOLDER Accessory Name
PLACEHOLDER Description and usage notes for accessory
PLACEHOLDER Describe location of accessory PLACEHOLDER Link to where it was bought from
Image Category Accessory Name & Notes Location Buy from
PLACEHOLDER Image, 100 width PLACEHOLDER Category of consumable PLACEHOLDER Consumable Name
PLACEHOLDER Consumable description and usage
PLACEHOLDER Description of where the consumable is stored PLACEHOLDER Link to where it can be bought
Interval Task
Every Use Clean dust from machine
Monthly Clean & re-oil ways
Re-oil all zerk fittings

Task / Action Executive Cause Leader
Cause Team
Named Maintainer Trainers Cause Membership Implementer
Modification and Repairs - AC C I I I R
Induction changes C RACI RC I I I R

Ref / ID Pre-Mitigation Mitigations / Warnings / Remedies Post Mitigation
Risk Risk Severity Risk Likelyhood Risk Level Risk Severity Risk Likelyhood Risk Level Acceptable to Proceed
0001 Death Severe Possible 15 Induction to train users in correct usage. Severe Very Unlikely 5 Yes
0002 Electric Shock Major Unlikely 8 Induction to train users in correct usage.
Ensure power cables are properly connected and off the floor.
Cables are tested and tagged and inspected for damage.
Minor Very Unlikely 2 Yes
0003 Noise Moderate Likely 12 Train users to wear hearing protection. Insignificant Unlikely 2 Yes
0004 Tripping Hazard Moderate Possible 9 Train users to maintain a clean working area.
Keep all cables off the ground and secured out of the way.
Insignificant Unlikely 2 Yes
0005 Insufficient Lighting Minor Possible 6 Turn on shop lights.
Open metal-shop doors for natural lighting.
Insignificant Unlikely 2 Yes
0006 Entanglement Major Possible 12 Induction to train users in correct usage.
Remove any possible entanglement items such as long sleeves, gloves, watches, jewellery, etc.
Tie back long hair.
Minor Unlikely 4 Yes
0007 Impact Injury Major Possible 12 Induction to train users in correct usage.
Train users in correct use of the chuck/fixture plate as per the induction.
Train users in chuck key discipline (never leave the chuck key in while performing another task).
Train users to remove the chuck key before engaging the spindle motor.
Train users in appropriate use of tailstock support.
Require use of appropriate PPE.
Minor Unlikely 4 Yes
0008 Laceration/Dismemberment Major Possible 12 Induction to train users in correct usage.
Train users to keep clear of the cutting tool and the part.
Require that the cutting tool is securely fixed (in the quick change tool-post or tail-stock).
Require use of appropriate PPE.
Minor Unlikely 4 Yes
0009 Burn from workpiece Moderate Possible 9 Induction to train users in correct usage.
Allow parts to cool after cutting.
Train users to ensure adequate coolant is used.
Require assessing workpiece temperature before handling.
Insignificant Unlikely 2 Yes
0010 Dust Inhalation - Low-hazard materials Moderate Likely 12 Induction to train users in correct usage.
Require use of appropriate PPE.
Minor Possible 6 Yes
0011 Dust Inhalation - Hazardous materials Major Likely 16 Induction to train users in correct usage.
Restrict allowed grinding materals.
Insignificant Unlikely 2 Yes

PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.

Ref / ID Decision Details Impact Proposed Date Proposed By Status Approved By Date Resulting Actions and Comments
0000 Example decision Provides an example 08/08/20 JH Approved JH 08/08/20 A line was put in the register
  • tools/metalshop/repco_universal_grinder
  • Last modified: 2 months ago
  • by capella_ben