Grinder, Universal - Repco Power
| Aliases | Surface Grinder |
| Other References | |
| Official Maintainer | Ryan Marple |
Current Status
Out of Order
Machine was received in working order but requires additional features added for safety and dust reduction.
Expected Recommissioning Date: 31/03/2021 See https://forum.hsbne.org/t/surface-grinder-commissioning/3871 for progress
RYAN MARPLE 31/12/2020
Usage
This machine requires induction to use.
Guidelines
PLACEHOLDER: This is where you can document the usage practices for the machine generally. If this section gets very long, then it should be part of a canvas course for induction. Don't document maintenance procedures here, please do that below in the maintenance section. Delete this line.
Personal Protective Equipment
| Required |  | Always wear AS/NZS 1337.1 compliant safety glasses while operating this machine. |
| Required |  | Enclosed shoes are required, no open sandals, thongs etc |
| Required |  | Restrain hair while operating machine |
| Prohibited |  | Loose clothing and jewellery not to be worn while operating this machine. |
| Recommended |  | We recommend hearing protection. |
| Recommended |  | We recommend the use of a respirator |
| Warning |  | Entanglement hazard present while wearing gloves. |
| Maintenance |  | Disconnect power to the machine before performing maintenance, including wheel changes |
Machine Specifications
PLACEHOLDER: Please fill out this table with all relevant machine specifications. The manufacturers website usually gives a good list. Delete this line.
| Name | Value |
|---|---|
| Attribute A | 305mm |
| Attribute B | 1600 mm x 270 mm |
| Attribute C | 3.0 hp |
Documents
Manufacturer
PLACEHOLDER: Document the manufacturer, things like contact person names, emails, phone numbers, product urls etc. Document the reseller we bought from, and any other sources for similar things. Delete this line.
Manufacturer
- E sales@example.com
- P 00 0000 0000
Reseller
- Mr. Re seller
- Reseller Agencies
- E sales@reseller.com
- M 0000 000 000
Known Identical Models
- Links to other machines that are a rebrand or similar
Known Issues
| Date | Description | Workaround | Proposed Remediation |
|---|---|---|---|
| 01/01/2020 | PLACEHOLDER Describe the problem | PLACEHOLDER Describe the workaround currently in place | Placeholder Describe a proposed fix or solution |
Modifications / Repair History
| Date | Modified By | Description | Remediation | Cost |
|---|---|---|---|---|
| 01/01/2020 | PLACEHOLDER NAME | PLACEHOLDER Describe what happened | PLACEHOLDER Describe how it was fixed or modified | PLACEHOLDER document the cost of the change |
Accessories
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of accessory | PLACEHOLDER Accessory Name PLACEHOLDER Description and usage notes for accessory | PLACEHOLDER Describe location of accessory | PLACEHOLDER Link to where it was bought from |
Consumables & Running Costs
| Image | Category | Accessory Name & Notes | Location | Buy from |
|---|---|---|---|---|
| PLACEHOLDER Image, 100 width | PLACEHOLDER Category of consumable | PLACEHOLDER Consumable Name PLACEHOLDER Consumable description and usage | PLACEHOLDER Description of where the consumable is stored | PLACEHOLDER Link to where it can be bought |
Maintenance
| Interval | Task |
|---|---|
| Every Use | Clean dust from machine |
| Monthly | Clean & re-oil ways Re-oil all zerk fittings |
RACI
| Task / Action | Executive | Cause Leader Cause Team | Named Maintainer | Trainers | Cause | Membership | Implementer |
|---|---|---|---|---|---|---|---|
| Modification and Repairs | - | AC | C | I | I | I | R |
| Induction changes | C | RACI | RC | I | I | I | R |
Risk Matrix and Mitigation
| Ref / ID | Pre-Mitigation | Mitigations / Warnings / Remedies | Post Mitigation | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Risk | Risk Severity | Risk Likelyhood | Risk Level | Risk Severity | Risk Likelyhood | Risk Level | Acceptable to Proceed | ||
| 0001 | Death | Severe | Possible | 15 | Induction to train users in correct usage. | Severe | Very Unlikely | 5 | Yes |
| 0002 | Electric Shock | Major | Unlikely | 8 | Induction to train users in correct usage. Ensure power cables are properly connected and off the floor. Cables are tested and tagged and inspected for damage. | Minor | Very Unlikely | 2 | Yes |
| 0003 | Noise | Moderate | Likely | 12 | Train users to wear hearing protection. | Insignificant | Unlikely | 2 | Yes |
| 0004 | Tripping Hazard | Moderate | Possible | 9 | Train users to maintain a clean working area. Keep all cables off the ground and secured out of the way. | Insignificant | Unlikely | 2 | Yes |
| 0005 | Insufficient Lighting | Minor | Possible | 6 | Turn on shop lights. Open metal-shop doors for natural lighting. | Insignificant | Unlikely | 2 | Yes |
| 0006 | Entanglement | Major | Possible | 12 | Induction to train users in correct usage. Remove any possible entanglement items such as long sleeves, gloves, watches, jewellery, etc. Tie back long hair. | Minor | Unlikely | 4 | Yes |
| 0007 | Impact Injury | Major | Possible | 12 | Induction to train users in correct usage. Train users in correct use of the chuck/fixture plate as per the induction. Train users in chuck key discipline (never leave the chuck key in while performing another task). Train users to remove the chuck key before engaging the spindle motor. Train users in appropriate use of tailstock support. Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes |
| 0008 | Laceration/Dismemberment | Major | Possible | 12 | Induction to train users in correct usage. Train users to keep clear of the cutting tool and the part. Require that the cutting tool is securely fixed (in the quick change tool-post or tail-stock). Require use of appropriate PPE. | Minor | Unlikely | 4 | Yes |
| 0009 | Burn from workpiece | Moderate | Possible | 9 | Induction to train users in correct usage. Allow parts to cool after cutting. Train users to ensure adequate coolant is used. Require assessing workpiece temperature before handling. | Insignificant | Unlikely | 2 | Yes |
| 0010 | Dust Inhalation - Low-hazard materials | Moderate | Likely | 12 | Induction to train users in correct usage. Require use of appropriate PPE. | Minor | Possible | 6 | Yes |
| 0011 | Dust Inhalation - Hazardous materials | Major | Likely | 16 | Induction to train users in correct usage. Restrict allowed grinding materals. | Insignificant | Unlikely | 2 | Yes |
Decision Register
PLACEHOLDER: A decision register is for general documentation when some decision is made regarding the tool. To change its location, mode of operation, to buy an accessory, to replace something, to change how it operates etc. Delete this line.
| Ref / ID | Decision Details | Impact | Proposed Date | Proposed By | Status | Approved By | Date | Resulting Actions and Comments |
|---|---|---|---|---|---|---|---|---|
| 0000 | Example decision | Provides an example | 08/08/20 | JH | Approved | JH | 08/08/20 | A line was put in the register |
- tools/metalshop/repco_universal_grinder
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capella_ben